Monday, 6 August 2007

Preliminary Parts List

I am far from beginning the restoration of this scooter as I still need to complete restoring my wife's SS180, vesparestoration.blogspot.com, BUT seeing as a I am at a budget-stand-still with the Vespa I thought I'd start my parts list for the Lambretta TV175. The list below is in an Excel spreadsheet, but since I can not make a link for you to download it feel free to email me to request it and I will send it to you and if you're restoring a Lammy you can go ahead tweak it for your needs. I hope this list proves helpful.

I still need to compare my actual parts against this list to determine what I really need. I may also add the actual Innocenti part #s from the parts book to the final Excel spreadsheet parts list -- we'll see.

The list below was assembled using a Parts Catalog you can download for free from scooterhelp.com and a list of standard parts to replace for restorations from Stu Werner, which he gave me when I bought this TV from him.

** ** ** ** Parts List ** ** ** ** **

QTY: PART:

********* Engine Parts *********
1 Dean's Speed 190cc Kit
1 28 Minkuni carb
1 Clauss Studio engine mounts
1 Engine gasket set (possible to order as a kit for cheaper)
1 Rear hub back plate gasket
1 Engine rebound buffer w/washer
Engine mounting cones
1 Cylinder base gasket
1 Cylinder head gasket
1 Cylinder extended nut (for cylinder shroud)
1 Kickstart bump stop
1 8mm nut for exhaust std (engine case cover)
4 7mm end plate nut
4 7mm split washer for gearbox end plate
1 Chaincase cover gasket
1 6mm grease nipple (can I use sealed bearings and do away with the grease nipple?)
1 Oil drain plug (magnetic)
Other Parts TBD


********** Crank Shaft Parts **********
1 Crank Assembly: GP crank with TV arm (I have TV crank)
1 Oil thrower washer
1 Drive side bearing
1 Drive side oil seal
4 Bearing retaining screws
1 Hallite washer
1 Bearing distance piece
1 Piston wrist pin for Dean's Speed upgrade?
1 Small end bearing
1 Mag. Side (inner) oil seal (32x52x6)
1 Mag. flange circlip
1 Mag. Side (outer) oil seal (25x42x6)
1 Oil seal retainer
1 Flywheel side bearing (included with elec. start?)
1 COMPLETE crankshaft oil seal set (cheaper?)

********** Gearbox Parts *********
1 Main shaft bearing
1 Main shaft inner needle bearing
1 Kick start pedal rubber -- GREY
1 Gear cluster bearing
2 Shifter cursors ball bearing
1 Main shaft oil seal (32x45x6)
1 Kickstart shaft oil seal

********** Clutch Parts **********
2 Clutch basket needle bearings (or use alternative of G.P. bronze clutch bush
as longer lasting and more reliable?)

********** Fuel System Parts **********
1 Fuel tank cap
1 Gas tank splash cup
1 Gas tank fiber ring
1 Strap bolt trunnions (one threaded & one unthreaded, set)
1 Fuel tap assembly FAST FLOW (includes: brass fuel tap, fuel tap joint, fuel
tap arm with joint)
1 Choke cable assembly (includes: choke cable elbow, choke lever retaining
sleeve, choke lever assembly, choke cable complete -- GREY)
1 Choke spring
1 GP200 complete exhuast (Large Bore) with U-bend
1 Exhaust gasket (large bore)
1 Exhaust u-bend clamp (can this be purchased at Hardware store?)
1 Muffler clamp assymbly GP200 (Same as above?)
1 Exhaust clamp -- big bore
1 Air filter
1 Air filter oval gasket
1 Long airbox bolt
1 Airbox elbow rubber gasket
1 Air intake assembly (intake gasket, airbox top O-rubber, air intake)
1 Air hose GP150/200 (G.P non cup type work? Buy clamps at hardware store?)
1 Air spring spring clip
1 Lower drain retaining clip

********* Frame Parts **********
1 Fuel tank drip trays w/collar set
1 Fuel tank door (needed?)
1 Fuel tank door hinge pin
1 Fuel tank door lock & key
1 Fuel rod/frame grommet (needed?)
1 Centerstand spring (needed?)
1 Lower frame cone (needed?)
1 Centerstand feet w/pins -- BLACK
1 Centerstand hooks pair (needed?)
1 Centerstand splash plate (needed? Included w/Stu?)
2 Fuel tank rubber buffer set
1 R/H side rear footboard bracket (needed?)
1 L/H side rear footboard bracket (needed?)
1 Rear frame plugs -- GREY -- set of four
1 Side panel beading -- GREY
1 Rear shock (Taffspeed or BiTurbo)
1 Rear shock wave washer
1 Rear shock nut

********* Headset Parts **********
Brass throttle roller
Brass gear roller
1 Throttle tube spring washer
1 Throttle tube shim
Throttle/gear shaft bush
1 Throttle adjust lock nut (Needed?)
1 Inner shift bush - Ser 3
1 Cable guide clis (set of 2)
1 Throttle shaft sleeve
2 Throttle shaft ant-vibration bush
1 Grips -- GRAY
1 Light switch housing screw
1 Light switch housing (alloy)
1 Hand levers set (stiletto style? Needed?)
2 Lever pivot screw Assy-LI
1 Light switch housing
1 Light switch -- TV/SX (Needed?)
2 Hand lever anti vibration cap & spring
2 Pulley screw - S1,2,3
4 5mm BLACK wave washer
1 Headlight Unit SX/TV3 (Needed?)
2 Gear/throttle pulley shim
2 Gear/throttle rod inner
1 Generic headlight light bulb holder (Needed?)
1 Top clip -- CEV? -- TV/SX/GP (Needed?)
2 Headset bolt (attaches from bottom)
1 Fork clamp w/ 10 mm allen bolt (set) (Needed?)
1 Gear change housing (alloy)
4 Headset saddle 4mm nuts
1 Speedo cable lower boot -- GREY
1 Speedo rubber gasket -- GREY
1 Speedo face plate (Needed?)
1 Shift tube metal collar
2 Gear/throttle rod clamp plate

********** Forks Parts **********
Upper fork rebound buffer (thin type) w/bolts (Needed?)
Lower fork rebound buffer (fat type) w/bolts (Needed?)
2? Fork link pivot bolt nut
2? Fork link pivot bolt
4 Fork link spacer washer
2 Fork link damp stud (Needed?)
2 Fork spring shaft (buy used or buy whole new Kawasaki or equivalent shocks)
1 Threaded fork cup (Needed?)
1 Fork lock ring (Needed?)
1 Fork link cup washer (Needed?)
1 Fork lock ring washer (Needed?)
2 Taffspeed fork springs (H/D F/Springs GP/LI/SX models)
2 Fork rod stop (Needed?)
2 Fork rod (Needed?)
4 Washers tav VIII (fig. 80 Scooters O)
2 Bearing -- upper steering
2 Bearing -- lowering steering
2 Screw on top bearing race
2 Lock washer for upper fork
2 Fork top screw on lock ring
2 Buffer, rubber fork bolt-in small
2 Buffer, rubber fork bolt-in large
1 Hardware kit, fork link
1 Steering lock screw

********** Front Hub & Brake Parts **********
1 Cheaper to buy frontt disc brake assembly (including windows and "I" cap?).
I currently own the disc hub, but nothing else.
1 Front hub w/ studs
1 Front axle
2 Axle bridge
2? Axle domed nut
1 Axle nyloc nut
2 Axle seal
1 Outer axle washer
1 Inner axle nut
1 Speedometer gear drives
1 Speedo drive assembly (Brass)
1 Speedo drive worm
1 "I" Cap for disc brake
1 Hub window grilles for disc brake (set of 4)
1 Front brake lever assembly for disc brake
1 Front brake disc
1 Static pad adjusting stud
1 Disc brake pads
1 Brake shoe return spring
BEARINGS?

********** Rear Hub & Brake Parts **********
1 Rear hub cone (Needed?)
1 Rear brake shoes
1 Rear hub nut/washer kit

********** Tires **********
3 3.5"x10" Pirelli SC28 or Michelin S83 or ?
3 3.5"x10" inner tubes
1 3.5"x10" rim

********** Electrical & Wiring Parts **********
1 CDI/Coil unit for GP crank (Electronic ignition kit)
1 Ser. 3 AC electronic ign. wiring harness
3 6x25 bolt - stator plate (Needed?)
1 6mm washer -- BLACK
1 Wiring junction box

********** Trim, Cables, Gaskets, Seals, Etc. in GREY unless indicated otherwise **********
1 Leg shielding beading (Needed?)
2 Endcap, legshield upper
1 Endcap, legshield lower (Exists?)
2 Endcap, Legshield bead lower
1 Horn cover to leg shield left & right side gasket
1 Horn cover to front fender
1 Horncast bottom side Ser 3
1 Horncover side gray Ser 3
1 Front fender to leg shield left & right side gaskets
2 Side panel gaskets left & right
1 Side panel rubber
1 Tail light gasket
1 Brake light switch rubber boot
1 Mud flap (Needed?)
1 Leg shield floor rail rubber inserts ONE SET (Needed?)
1 Aluminum floor rails channels SET of FOUR
4 Rubber, aluminim channel
1 Aluminum channel hardware kit
1 One set round and rectangle rubber frame grommets
10 Round floor gasket (Same as above?)
10 Rectangular floor gasket (Same as above?)
1 One set of Six plastic floor strips
1 Bridge piece gaskets front & rear
1 Air scoop gasket
1 Brake pedal rubber in BLACK (Needed?)
2 Side panel buffers with clips (Needed?)
1 Ser. 3 handgrips pair (Needed?)
1 Toolbox to frame gasket
1 Toolbox upper & lower grommet/buffers
1 Toolbox lock
1 Toolbox rubber
8 White plastic seat washers
12 Metal end clips
2 Front outer finishing nuts
4 Finishing washers inside leg shield
2 Glovebox door upper buffer
2 Glovebox door lower buffer
1 Glovebox lock with handle/key
1 Steering column lock with keys
1 Complete cable set
1 Speedo cable
1 Speedo drive seal
1 Front brake adjusters
1 Rear brake adjusters
4 Fork rebound buffers large
1 Horncover/horncast badge shield (Needed?)
1 Clip for horncast badge
1 Leg shield "TV175" badge
1 Leg shield "Lambretta" badge
2 Side panel "LAMBRETTA" badges
1 Horn cast badge clip
1 Bulb, headlight - 12 volt 35/35w light bulb
1 Bulb, headlight - 12 volt 21/5w light bulb
1 Bulb, festoon 12v 5w
1 Bulb, bayonet speedo - 12 volt 5w light bulb
1 Pilot - 12 volt light bulb
1 Tail/Brake - 12 volt light bulb
3 Gear & clutch protection sleeves
3 Gear & clutch cable trunnions
2 Fork link blots, nuts, washers
1 Gas tank straps (Needed?)
6 Strap Buffer
1 Gasket fender, front
1 Mudflap rear
1 Seat hardware kit -- LI/TV
1 Front brake cable ferrule
1 Rear brake cable ferrule
3 Cable protection sleeve
1 Hardware, cable trunnion large
2 Hardware, cable trunnion small
10 F/Strip push nut

********* Hardware **********

Note: (a) use stainless steel hardware (lower maintenance and remains shiny!) which can be bought from a home improvement or hardware store. (b) You can download a list of hardware sizes from Scooters O in NJ.

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