When you look at that area closely, you can see that the lathe left perfect circles in my mine a then with use, I assume that mine was worn down on half of the area.

As you can see the teeth are much better on the replacement kickstart shaft, but when you look very closely at the geared area you can see very subtle differences as if these were not cast from the same mold.

Follow-up:
My mentor Mike said:
"The replacement kick start shaft will be fine. Remember to replace the locating pin on the plunger when you install it in the new case. Make sure all is clean and well greased.
The grinding is so the shaft doesn't rub on the clutch basket. This happens when the bushings work their way in to the motor,an incorrectly shimmed clutch or an incorrectly shimmed kickstart shaft. By grinding it, it gives the motor a little bit of room for error when things wear out. Don't over grind because it will weaken it.
As long as the dimensional measurements are the same on the kick shaft you are OK."
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